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Smart Manufacturing and Logistics

Total AI factory solution for the optimal operation of manufacturing sites

AI Factory (FactoryOne)

Transform your manufacturing facilities into a digitalized and
intelligent AI factory that enables the efficient management of
production, quality, and facilities based on AI and big data.

Based on our experience of building multiple AI factories, we provide a comprehensive AI factory service that integrates IT solutions with facility automation.

Total smart factory solution

Total smart factory solution

Automation of production logistics facilities
Automation of production facilities
Automation of inspection facilities
Automation of logistics facilities
Environmental and energy facilities
Smart factory solution
Manufacturing execution system(MES)
Factory energy management system(FEMS)
Quality safety system(QSS)
HMI-PLC factory automation
Analytics and AI solutions
Process optimization
RTDB
AI-based vision inspection
Predictive maintenance(PdM)
  • TURN-KEY SERVICE

    • Comprehensive consulting and design for smart factories
    • Installation and commissioning of production and logistics facilities
    • Design and manufacture of production and logistics facilities
    • Construction and stabilization of IT systems
    • Design and development of IT systems
    • Management and maintenance of smart factories
  • Smart factory consulting

    • Consulting on process improvement
    • Factory energy efficiency
    • Factory layout design
    • IT consulting
    • Consulting on factory automation
    • Consulting on system integration
    • Consulting on factory automation
    • Factory management and maintenance

The service is recommended for

  • Food and beverage industry

    Food and beverage industry

  • Bio and pharmaceutical industries

    Bio and pharmaceutical
    industries

  • Chemical and cosmetics industries.

    Chemical and cosmetics
    industries.

Service Achievements

  • Productivity 0%

    Productivity is greatly enhanced through the automation of production facilities and the efficient management of on-site inventory, production order, and performance with the manufacturing execution system (MES).

  • Promptness 0%

    Digital transformation of production and utility facilities enables prompt response to anomalies through early detection and AI-based prediction.

  • Quality assurance 0%

    Key factors of product quality such as GMPs and CCPs are monitored, and quality defects are predicted in advance through AI-based data prediction and vision inspection.

Main Services

Automated production and logistics facilities

We provide a total service for the automation of facilities in all areas of production for the construction of an optimized smart factory.

  • Automation of production facilities

    Automation of production facilities

    For the automation of production, we offer tailored solutions for facilities in all areas of production.

    Automation of raw material warehousing and storage
    Silos, tanks
    Automatic supply of raw materials
    Inventory management
    Automation of preprocessing
    Processing of biological raw materials
    Processing of dry and frozen raw materials
    Foreign matter detection, washing, sterilization
    Process automation
    Grinding, drying, extraction, mixing, fermentation, freezer, and refrigeration facilities
    Packaging automation
    Packaging (inner packaging, outer packaging)
    Collaborative robot system
    Palletizers, labelers
  • Automation of logistics facilities

    Automation of logistics facilities

    We offer differentiated solutions utilizing our cutting-edge logistics automation technology and system.

    Logistics consulting
    Development of logistics strategies
    Logistics simulation
    Investment feasibility analysis
    Picking and assorting systems
    APS/DAS
    MiniLoad
    Sorter
    Shuttle
    Warehouse automation
    AS/RS
    Refrigerated and freezer warehouses
    Storage and transport systems
    Warehouse management system
    WMS/WCS
    MCS/ECS
    Vehicle control system
  • Automation of inspection facilities

    Automation of inspection facilities

    We provide the best solutions to reduce claims and enhance inspection reliability.

    Checkweigher
    Automatic combination weighing
    Individual weight sorting
    Gross weight sorting
    Foreign matter inspection equipment
    Metal detector
    X-RAY foreign matter detector
    Hyperspectral foreign matter inspection device
    Vision inspection equipment
    Date marking inspection
    Inspection for packing defects
    Detection of missing products
    Quality inspection equipment
    Color sorter
    Pinhole detector
    Product quality measurement instruments
  • Environmental and energy facilities

    Environmental and energy facilities

    We provide optimal solutions to improve the energy efficiency and environment of factories.

    Factory utilities
    Water purification and softening equipment
    Wastewater treatment equipment
    Industrial boilers
    Freezers and pneumatic equipment
    Air pollution control
    Dust collection equipment
    Odor control equipment
    Incineration equipment
    Renewable energy
    Solar power generation
    Geothermal energy
    ESS
    Energy efficiency
    Factory and facility energy management
    Lighting and air conditioning control system
    Energy saving equipment

AI Factory solution FactoryOne

An integrated solution that provides various services for building a smart factory

FactoryOne

FactoryOne

  • FactoryOne MES
    FACTORYONE MES Manufacturing execution system
    Master data and production management (production plan, work order, production performance)
    Quality, material, facility management (quality inspection, receipt and deliver of materials, facility maintenance)
  • FactoryOne Board
    FACTORYONE BOARD Production monitoring and dashboards
    Production monitoring (facility operation status, production status)
    Real-time monitoring and status of production KPIs
  • FactoryOne QSS
    FACTORYONE QSS Quality safety system
    Support for Smart HACCP and GMP certification
    Real-time management of CCPs, history inquiry, data storage and analysis
    Management of data on overall quality, including data on quality tracing, checkweighing and data marking inspection
  • FactoryOne MMS
    FACTORYONE MMS Facility management system
    Management of facility maintenance schedules, analysis of overall equipment effectiveness (OEE)
    Equipment failure history management, predictive maintenance and real-time management of equipment alarms
  • FactoryOne FEMS
    FACTORYONE FEMS Factory energy management system
    Real-time energy monitoring (energy target and usage management)
    Analysis of energy consumption data and improvement of energy efficiency
    Management of legal regulatory indicators (automatic calculation and management of carbon emissions)
  • FactoryOne FAI
    FACTORYONE FAI Factory automation interface
    PLC/HMI: production operating conditions, facility information, alarm linkage
    On-site equipment: barcode scanner, computer, and inspection equipment connection
  • FactoryOne Mobile
    FACTORYONE MOBILE Mobile factory management system
    Mobile daily process report (production, quality, maintenance)
    Mobile facility management (facility alarms, drawings, maintenance measures)

Analytics and AI solutions

We provide advanced production management solutions required at manufacturing sites with our latest proprietary AI technology.

AI-based predictive maintenance

Based on the analysis of failure types and patterns by equipment unit using AI, the timings of future failures are predicted, and response manuals for each failure type are provided to minimize failures and equipment downtime, thereby maximizing productivity.

AI-based predictive maintenance
  1. Utilized data
    Vibration and temperature measurements of major units
    Preventive maintenance report
    Response manual
    Points and cycles of fixation
  2. Learning
  3. AI for advanced equipment failure detection
    The causes of failures are identified based on the analysis of the overall value of vibration and the characteristics of vibration frequency.
  4. The possibility of equipment failure is evaluated and notified. Failure response manuals are provided.

Production downtime is minimized by predicting the replacement time of equipment (parts) and preventing failures in advance.

AI-based vision inspection

AI-based vision inspection helps various environments without reliable inspection and sorting systems to improve the recognition rate of vision inspection to prevent claims and improve customer confidence in product quality.

AI-based vision inspection

Cases of date marking recognition errors

    • Uneven surface
    • Curved container
    • Reflective surface
    1. Collection of images of normal and error cases
    2. Categorization of error cases
    3. AI training and model advancement
    4. Reinforcement of screening for inspection errors

By improving the poor recognition rate of vision inspection, quality control costs are reduced and claims are prevented.

Differentiated Features

  1. All-in-one solution for building an AI factory

    A comprehensive service is provided for building a smart factory for food and pharmaceutical businesses, including consulting, detailed design, construction, facility and solution supply, and maintenance.

  2. Real-time data collection and optimal algorithms

    Data on production, utility, and energy facilities is collected in real time, and algorithms for integrated data utilization and analysis are provided to improve processes and maximize facility efficiency.

  3. Creation of a smart factory through IT-OT-HW integration

    By linking IT solutions, controls, and facilities in real time, an AI smart factory is created, which goes beyond the mere idea of factory automation, enabling real-time management of production sites and optimized operation of processes.

Customer Cases

  • Food manufacturing
    company C

    Food manufacturing company C

    Establishment of a digital transformation-based MES and introduction of risk management system

    Establishment of a paperless system based on data collection of 500 production facilities, reinforcement of manufacturing competitiveness through monitoring of production progress at the production site, detection of quality anomalies, and predictive maintenance of facilities.

  • Liquor
    brand H

    Liquor brand H

    Automatic detection of process anomalies at CCPs and automation of preparation facilities

    Automation of production facilities to reduce the lead time of manual processes, and introduction of a quality management system based on an automatic alarm system for CCP anomalies.

  • Dairy
    company H

    Dairy company H

    Establishment of a GMP-based Smart HACCP system

    Establishment of a facility control communication system for the implementation of an automatic alarm system for quality abnormalities at three business sites, and GMP-based Smart HACCP certification.

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3. Retention Period: For 36 months from the date on which the consent is given

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Consent to the Collection and Use of Personal Information (Required)

1. Purpose: Provision of responses for customer inquiries and management of inquiry status
2. Collection Items: Name, contact information, e-mail address, company (affiliation)
3. Retention Period: For 36 months from the date on which the consent is given

You have the right to refuse to provide consent to the collection and use of your personal information. However, please note that if you fail to provide consent, the submission of your inquiry will be restricted.

※ CJ OliveNetworks does not collect the personal information of a minor under the age of 14.